基于LCA的环己烯法制己二酸的环境影响
:己二酸作为尼龙66和聚氨酯的核心前驱体,全球市场规模预计2032年将达78.6亿 美元。在"双碳"战略背景下,环己烯法通过工艺革新已成为全球生产企业的主流工艺。本研 究基于ISO 14040/44标准框架,构建覆盖"原料-生产制造-废弃物处置"的全生命周期评价 模型。采用openLCA 2.4平台整合Ecoinvent 3.7与CLCD数据库,对环己烯法进行全球 变暖潜值(GWP100)、酸化潜值(AP)等环境影响指标的多维度解析。核心发现: 环己烯法工艺的环境负荷呈现显著单元差异性特征,其中己二酸生产单元主导了87.28%的 酸化潜值(AP)、30%的全球变暖潜值(GWP100)及 81.73%的水体富营养化潜值(EP), 主因是硝酸氧化反应产生大量NOx及高能耗。然而,硝酸生产单元对酸化潜值(AP)呈现 负贡献(-8.75E-01 kg SO? eq.),归因于铂催化剂优化抑制酸性副产物排放。资源消耗呈 现两极分化特征,环己醇生产环节中苯原料消耗占据化石燃料潜能值(ADPf)的71.1%, 而己二酸单元的废弃物处置过程则贡献其ADPf总量的92.9%。在生态毒性方面,己二酸单 元产生的二元酸副产物因高水溶性导致海洋生态毒性潜值(MAETP)高达1.71E+06 kg 1,4 DB-eq.。人类毒性潜势(HTP)的65%集中于硝酸与己二酸单元,主要来源于液氨使用过 程逸散及NOx排放引发的人体呼吸系统损伤。
Adipic acid, the core precursor of nylon 66 and polyurethane, is expected to reach $7.86 billion in 2032. Under the background of the "dual carbon" strategy, the cyclohexene method has become the mainstream process of global production enterprises through process innovation. Based on the framework of ISO 14040/44 standard, this study constructs a full life cycle assessment model covering "raw materials, manufacturing, and waste disposal". The openLCA 2.4 platform was used to integrate Ecoinvent 3.7 and CLCD databases to analyze the global warming potential (GWP100) and acidification potential (AP) of the cyclohexene method in multiple dimensions. Key findings: The environmental load of the cyclohexene process showed significant unit differences, in which the adipic acid production unit dominated 87.28% of the acidification potential (AP), 30% of the global warming potential (GWP100) and 81.73% of the eutrophication potential (EP) of the water body, mainly due to the large amount of NOx and high energy consumption generated by the oxidation of nitric acid. However, the nitric acid production unit showed a negative contribution to the acidification potential(AP) (-8.75E-01 kg SO? eq.), which was attributed to the optimized inhibition of acid by-product emissions by the platinum catalyst. The consumption of benzene raw materials in the production of cyclohexanol accounted for 71.1% of the fossil fuel potential (ADPf), while the waste disposal process of adipic acid unit contributed 92.9% of the total ADPf. In terms of ecotoxicity, the diacid by-products produced by the adipic acid unit lead to a marine ecotoxicity potential (MAETP) of up to 1.71E 06 kg 1,4-DB-eq. due to high water solubility. 65% of the human toxicity potential (HTP) is concentrated in nitric acid and adipic acid units, which mainly originate from the escape of liquid ammonia and the human respiratory damage caused by NOx emissions.
程鹏飞、皇甫哲、陈敏、侯孟彬
重庆工商大学环境与资源学院,重庆,400067重庆工商大学环境与资源学院,重庆,400067重庆市生态环境科学研究院,重庆 401336重庆工商大学环境与资源学院,重庆,400067
环境科学技术现状环境污染、环境污染防治废物处理、废物综合利用环境质量管理
环境科学全生命周期影响评价己二酸LCA
Environmental scienceLife cycle impact assessmentAdipic acidLCA
程鹏飞,皇甫哲,陈敏,侯孟彬.基于LCA的环己烯法制己二酸的环境影响[EB/OL].(2025-05-27)[2025-05-29].http://www.paper.edu.cn/releasepaper/content/202505-159.点此复制
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