电场驱动3D打印热熔融聚乳酸掩膜电解加工微沟槽实验研究
Experimental study of electrochemical machining micro-grooves with electrical-field-driven 3D printing mask
针对目前微细电解加工微沟槽结构效率低、掩膜工艺复杂等问题,提出了一种3D打印热熔融聚乳酸材料的掩膜电解加工方法。研究了3D打印参数(打印气压、打印速度、打印电压)对掩膜线宽的影响规律,实现了微沟槽阵列掩膜的快速制备。将打印的聚乳酸微沟槽阵列掩膜应用于微细电解加工,研究了工艺参数(加工电压、脉冲频率、占空比)对微沟槽尺寸及加工定域性的影响规律。结果表明,3D打印热熔融聚乳酸掩膜具备电解加工掩膜的能力,利用优化的工艺参数,加工出整体尺寸为50mm×30mm微沟槽阵列结构,微沟槽平均宽度为236.14μm,平均深度为61.62μm,取得了较好的加工效果。
iming at the problems of low efficiency of micro-groove structure and complex mask process in current micro-electrochemical machining, a mask electrochemical machining method of 3D printing hot melt polylactic acid material was proposed. The influence law of 3D printing parameters (printing pressure, printing speed, printing voltage) on the linewidth of the mask was studied, and the rapid preparation of the micro-groove array mask was realized. The printed polylactic acid micro-groove array mask was applied to micro-electrochemical machining, and the influence of process parameters (processing voltage, pulse frequency, duty cycle) on micro-groove size and machining localization was studied. The results show that the 3D printing hot melt polylactic acid mask has the ability of electrolytic machining mask. Using the optimized process parameters, the overall size of 50mm×30mm micro-groove array structure is fabricated, the average width of micro-groove is 236.14μm, the average depth is 61.62μm, and the processing effect is good.
彭子龙、吴金印
电工技术概论材料科学机械制造工艺
3D打印掩膜电解加工微沟槽
3D printingMask electrochemical machiningmicrogroove
彭子龙,吴金印.电场驱动3D打印热熔融聚乳酸掩膜电解加工微沟槽实验研究[EB/OL].(2023-03-30)[2025-08-02].http://www.paper.edu.cn/releasepaper/content/202303-333.点此复制
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