FRP/Ti叠层结构钻削温度场的研究
Research on temperature distribution in drilling of CFRP/Ti stacks
FRP与钛合金具有优良的材料性能,被广泛运用于飞机制造领域。CFRP/Ti叠层结构是飞机装配过程中常见的结构,钻削加工是装配该结构的关键工艺之一,加工质量将会严重影响装配质量甚至飞机的使用寿命。CFRP与钛合金均为难加工材料,他们的导热率均较低,在对CFRP/Ti叠层结构进行钻削加工时,热量集中严重,钻削温度较高,有可能导致形成CFRP基体烧伤等制孔缺陷。本文对CFRP/Ti叠层结构钻削热量进行分析,得到了流向弓箭的钻削热流密度,在此基础上,根据傅里叶导热定律建立CFRP/Ti合金叠层结构钻削温度场模型,并利用有限差分法对模型求解,最后进行了CFRP/Ti合金叠层结构的钻削试验,通过试验与理论分析对比,其结果具有较高的一致性,证明了所建温度场模型的正确性。
FRP and titanium, which have excellent material properties, are widely used in the field of aircraft manufacturing. CFRP/Ti stacks is one kind of the common structure in aircraft assembly process. Drilling is one of the key processes to assemble such structure, and its manufacturing quality has a significant influence on assembly quality and the service life of the aircraft. CFRP and titanium alloy are both hard-cutting materials. Heat concentrated and high drilling temperature may happen during drilling CFRP/Ti stacks due to their low thermal conductivity, and it may lead to hole damages such as the burn on matrix of CFRP. In this paper, the heat flux to workpiece through analyzing the heat source during drilling CFRP/Ti stacks was obtained, based on which a model to predict the temperature field during drilling CFRP/Ti stacks is established by the Fourier's law. The drilling temperature field was calculated by the finite difference method, and the experiment of drilling CFRP/Ti stacks is carried out. The analytical result agrees well with experimental data.
张开富、李健、李原、谯成、刘平
航空航天技术机械制造工艺材料科学
异质叠层结构钻削温度场导热微分方程有限差分法
heterogeneous stacks structuredrilling temperature fieldthermal conduction differential equationfinite difference method
张开富,李健,李原,谯成,刘平.FRP/Ti叠层结构钻削温度场的研究[EB/OL].(2016-05-24)[2025-08-16].http://www.paper.edu.cn/releasepaper/content/201605-1043.点此复制
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