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BM刀盘裂纹损伤特性及疲劳可靠性研究

Research on TBM cutterhead crack damage and fatigue reliability

中文摘要英文摘要

刀盘作为硬岩掘进机(tunnel boring machine,TBM)工作过程中的核心受力载体,承受多方向的随机载荷,容易萌生裂纹导致疲劳失效,影响施工进度和安全,因此研究其裂纹疲劳可靠性具有重要意义。本研究通过受力分析得到刀盘易萌生裂纹区域及应力特征,并使用子模型技术法计算刀盘裂纹应力强度因子,研究刀盘裂纹损伤特性; 然后结合裂纹疲劳理论,构建了以裂纹扩展寿命为基本变量的TBM刀盘裂纹疲劳可靠性评估模型,应用JC法求解刀盘在不同工作环境下的可靠度,并讨论了不同因素对刀盘可靠度的影响。研究表明:裂纹尖端最深处的裂纹扩展以张开型和撕开型为主,而裂纹两端3种扩展形式都存在; 刀盘的裂纹疲劳可靠度随着初始裂纹深度的增大而显著减小,随着裂纹形状比的增大而增大,而临界裂纹深度的变化对可靠度的影响不明显。

utterhead of a tunnel boring machine(TBM),the main weighted part in the process of tunneling,bears loadings in different directions.A fatigue failure of cutterhead would severely affect the construction progress and safety.Therefore,it is of great importance to study the fatigue reliability of its cracks.In this paper,the critical point of the cutterhead was found using the static strength analysis,and we analyzed the dynamic stress characteristics.In addition,the stress intensity factor of cutterhead crack was calculated using the sub model technique,and the crack propagation mechanism and damage characteristics of cutterhead crack were also analyzed.Then,combined with crack fatigue theory,we proposed a fatigue reliability evaluation method based on JC method,and the effects of different factors on the reliability were discussed for different geological conditions.The results show that the crack propagation has open-type and tear-type in the deepest part of the crack tip,but there are three kinds of propagation modes at both ends.As the initial crack depth increases,the fatigue reliability of the cutterhead decreases significantly.The reliability is positively correlated with the crack shape ratio.However,there are no significant relationships between the reliability and depth of the critical crack.

王丁

10.11776/j.issn.1000-4939.2024.01.013

矿山机械工程基础科学矿业工程理论与方法论

epartment of MechanicsTianjin University300072 TianjinChina

王丁.BM刀盘裂纹损伤特性及疲劳可靠性研究[EB/OL].(2024-02-07)[2025-05-01].https://chinaxiv.org/abs/202402.00123.点此复制

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