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基于PECT-EMAT复合检测方法的铁磁性材料的复合缺陷检测

omposite defects detection of ferro magnetic material based on PECT-EMAT hybrid testing method

中文摘要英文摘要

铁磁性材料在现代能源工业设备关键结构上广泛应用。一些关键部位由于生产、使用时产生的拉应力状态及环境影响,易萌生表面应力腐蚀裂纹,同时在弯管或焊缝处经长期冲蚀也可能出现内部局部减薄缺陷,对工业设备结构的安全可靠性构成了严重的威胁。本研究提出并开发了基于脉冲涡流-电磁超声复合电磁无损检测方法来检测铁磁性试件的表面裂纹和底部减薄缺陷。并开发了基于频谱滤波的信号分离方法,成功提取出复合检测中的脉冲涡流信号和电磁超声信号。实验结果表明,其中脉冲涡流信号可以有效检测试件的表面裂纹,电磁超声信号可以很好地定量试件底部减薄缺陷的残余厚度。由此可见,本研究开发的新型方法可以同时检测试件上下表面两种类型的缺陷,具有明显的优势。

Ferromagnetic materials are widely used in the structures of modern energy industrial equipment.Some key parts easily form surface stress corrosion crack because of the tensile stress produced in the process of production and service.At the same time,internal thinning defects in the bending pipealso easily appear due to the fluid corrosion.These defects will seriously threaten the safety and reliability of industrial equipment structures.A composite electromagnetic nondestructive testing method based on pulsed eddy current and electromagnetic ultrasonic is proposed and developed to detect the surface cracks and bottom thinning defects of ferromagnetic specimens in this study.Meanwhile,a signal separation method based on spectrum filtering is developed to extract the pulsed eddy current signal and electromagnetic ultrasonic signal in composite detection.The experimental results show that the pulsed eddy current signal can effectively detect the surface cracks and the electromagnetic ultrasonic signal can well quantify the residual thickness of the bottom thinning defects.Therefore,the novel method developed in this study is of obvious advantages because it can detect both surface defects and bottom defects at the same time.

李鹏1,3, 赵瑞祥2, 段志荣2, 解社娟2, 王恪典1

10.12074/202311.00092V1

电工材料冶金技术金属学、热处理

PECT-EMAT复合检测铁磁性材料复合缺陷

李鹏1,3, 赵瑞祥2, 段志荣2, 解社娟2, 王恪典1.基于PECT-EMAT复合检测方法的铁磁性材料的复合缺陷检测[EB/OL].(2023-11-10)[2025-08-16].https://chinaxiv.org/abs/202311.00092.点此复制

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