|国家预印本平台
首页|KDP晶体切削机理的实验研究

KDP晶体切削机理的实验研究

Experimental Investigation of Cutting Mechanism of KDP Crystal

中文摘要英文摘要

KDP晶体是一种用于惯性约束核聚变中重要的非线性光学材料。传统光学研抛方法已不适用于加工KDP晶体,而单点金刚石飞刀切削由于其物理化学特性很适用于加工KDP晶体。本文提出一种观察KDP切屑来研究切削机理的方法。用具有圆弧刃的单点金刚石刀具切削KDP晶体,用光学显微镜可以观察到切屑中的塑性变形,并且在切屑宽度方向上可以看到明显的脆性断裂到塑性变形之间的转变。从观测切屑形貌入手,研究其在塑性域去除的极限厚度,并研究与之相对应的刀尖圆弧半径、工作台进给量和切削深度的选择范围,以及在不同晶面沿不同晶向上切削时的塑性切削极限厚度和对应的已加工表面粗糙度值,建立工件表面质量-切屑形貌特征-加工工艺参数之间的关系,指导切削工艺路线的制定。

he Potassium Dihydrogen Phosphate(KDP) crystal is used as key non-linear optical material in Inertial Confinement Fusion(ICF). Traditional photoprocessing methods such as grinding and polishing are not suitable and Single Point Diamond Fly Cutting is adopted because of its special physicochemical characteristics. A method of observing KDP chips to study cutting mechanics has been presented in this paper. The KDP crystal was processed by a mono diamond tool with arc-nose, and plastic deformation can be found in the inside chip by optical microscope, also apparent transition of brittle fracture to plastic deformation can be found along the width direction of chips. By this method, chips in different cutting parameters were compared to study the relationship between critical thickness of ductile removal and cutting parameters like cutting depth and feedrate. Cutting experiments along different direction on different crystal planes were operated to research anisotropic characteristic of KDP crystal.

付鹏强、张超、张飞虎

材料科学机械制造工艺

KDP晶体切削机理脆塑转变切屑形态

KDP crystalcutting mechanismbrittle-ductile transitionchip morphology

付鹏强,张超,张飞虎.KDP晶体切削机理的实验研究[EB/OL].(2012-01-29)[2025-08-11].http://www.paper.edu.cn/releasepaper/content/201201-854.点此复制

评论