注塑成型典型缺陷形成原因及解决措施
nalysis of Common Defects in the Injection Molding Products and the Solving Measures
注射成型加工过程是一个涉及材料、模具、注射机、成型工艺等多方面因素的复杂加工流程。注射成型制品缺陷的出现在所难免,于是,寻求缺陷产生的内在机理以及预测制品可能产生缺陷的位置和种类,并用于指导模具设计和制订更为合理的工艺操作条件就显得尤为重要。本文对注塑成型过程中常见的成型缺陷进行了分类,包括欠注、飞边、充填不平衡、缩痕缩孔、熔接痕、波流痕、喷射痕、浇口晕、焦痕、气泡、银纹、色差、白化、龟裂、表面浮纤、翘曲变形等,并从材料、模具、注塑机和工艺方面分析了缺陷产生的原因,进而提出解决措施。
Injection molding is a complex process involve material, mold, injection machine, processing parameters and many other factors, so the defects in injection molding products is inevitable. In this paper, common defects in injection molding were classified, including short shot, flash, filling imbalance, sink mark, weld line, flow mark, jetting mark, corona, burn mark, bubbles, silver mark, color change, whiten, crack, floating fibers, warp, etc. and the causes of every defect was analyzed from four aspects of material, mold, injection molding machine and processing parameters, and then the solutions were proposed.
谢鹏程、丁玉梅、杨卫民、严志云
通用技术、通用设备材料科学
注塑成型缺陷熔接痕喷射痕流痕翘曲
Injection moldingefectsWeld lineJetting markFlow markWarp
谢鹏程,丁玉梅,杨卫民,严志云.注塑成型典型缺陷形成原因及解决措施[EB/OL].(2009-09-27)[2025-08-02].http://www.paper.edu.cn/releasepaper/content/200909-744.点此复制
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