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铺放条件对低能电子束原位固化复合材料层间剪切强度的影响

Effect of placement conditions on ILSS of carbon fiber/epoxy composites stepwise curing with low-energy E-beam

中文摘要英文摘要

碳纤维增强树脂基复合材料的低能电子束固化工艺中,采用低能电子束辐照碳纤维/环氧树脂预浸带,辐照过后的预浸带分层铺放并通过压辊滚压成型,最后经过后热固化实现复合材料层合板的最终固化成型。本文以复合材料层合板的层间剪切强度作为衡量指标,超声C扫层合板内部缺陷为表征,研究了工艺过程中铺放压紧力,压辊材质及铺放温度对复合材料层间性能的影响。研究结果表明:随着铺放压紧力的增加,层合板的层间剪切强度增大,最佳层间剪切强度为压紧力为1200N时的61.9MPa;硅橡胶压辊硬度低,与复合材料预浸带表面具有良好的变形贴合适应能力,压制的复合材料孔隙缺陷最少,层间剪切强度最大,是最适合分层铺放的压辊材质;而铺放温度的实验结果表明,室温下,复合材料层合板层间剪切强度最高,为61.7MPa,随着铺放温度的增加,经过低能电子束辐照的预浸带固化度增加,未固化树脂比例减少,不利于预浸带层间粘接。

uring the low energy electron beam(E-Beam) curing process, prepregs were irradiated layer by layer and placed by the compaction roller to fabricated the pre-performed laminate, after which the laminate was post-cured in an heating oven for getting fully cured composites. In this paper, the effect of compaction force, compaction roller's material and the placing temperature on the interlaminar shear strehgth(ILSS) of the laminate were investigated. Experimental results showed that the optinimum compaction force turned out to be 1200N, under which the ILSS of the laminate is 61.9MPa; An anti-sticking silicon rubber with low surface energy could automatically deform with the compacted laminate and effectively reduce the interlayer defects, leading to a higher ILSS; Referring to the placing temperature, results showed that the best ILSS appeared when laminates were placed at ambient temperature. Higher temperatures resulted in lower ILSS due to the increased curing degree of the irradiated prepregs, leading to poor combination between adhesive layers.

张静静、赵新明、段玉岗

材料科学

碳纤维/环氧复合材料铺放压紧力铺放温度层间剪切强度压辊材料

carbon fiber/Epoxy compositecompaction forceplacing temperatureinterlaminar shear strengthcompaction roller material

张静静,赵新明,段玉岗.铺放条件对低能电子束原位固化复合材料层间剪切强度的影响[EB/OL].(2016-06-08)[2025-08-06].http://www.paper.edu.cn/releasepaper/content/201606-507.点此复制

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