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新型注塑机合模机构内循环工作机理研究

Research on a Novel Clamping Unit's Working Principle of Injection Molding Machine

中文摘要英文摘要

注塑机是航天航空、汽车、家电等国民经济支柱产业的关键制造设备,现代制造业中80%以上的塑料制品采用注射成型。针对注塑机精密、高效和节能的要求,提出了一种新型的二板式注塑机结构型式,创新之处在于其合模机构中的内循环锁模油缸。本研究建立了内循环锁模油缸内部三维流动的数学模型及边界条件,利用计算流体动力学(CFD)原理,采用有限体积法与动网格技术,并选取FLUENT 中的分离式求解器进行求解,得到了移模过程中内循环油缸内部液压油压力场及速度场分布,并对不同移模速度对它们的影响做了研究。研究结果能够充分反映内循环油缸内部液压油的流动情况,并为内循环合模机构的设计提供理论指导,实现注塑机快速、精确和节能运转。

Injection molding machine is the key manufacturing equipment for aerospace, automobile, home appliances and other pillar industries of national economy. It is the most important machine to produce the plastic parts and more than 80% thermoplastic materials are injection molded. According to the requirements of high-precision, high-efficiency, energy-saving, a novel two-platen injection molding machine was proposed. Its innovation lies in the internal circulation mold-clamping cylinders in the clamping unit. The three dimensional numerical model and boundary condition of the internal circulation mold-clamping cylinder was built in this study. The model equations were solved by the Finite Volume Method and dynamic mesh and by selecting segregated solver of FLUENT according to CFD principles. The more accurate results of pressure field and velocity field in the cylinder during the mold-moving phase were obtained. The effects of mold-moving speed on the pressure field and velocity field were also investigated. The results can show the flow of the hydraulic oil in the internal circulation cylinder and provide theoretical direction for the design of the internal circulation clamping unit., and achieve rapid, accurate, and energy-saving operation of the injection molding machine.

焦志伟、杨卫民

机械设计、机械制图机械零件、传动装置机械制造工艺

机械设计及理论注塑机合模机构内循环油缸动网格数值模拟

mechanical design and theoryinjection molding machineclamping unitinternal circulation cylinderdynamic meshnumerical simulation

焦志伟,杨卫民.新型注塑机合模机构内循环工作机理研究[EB/OL].(2011-09-21)[2025-08-02].http://www.paper.edu.cn/releasepaper/content/201109-274.点此复制

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